Ensuring efficacy of the UVC solution: replacing UVC lamps

01.10.2024
Latest update: Otctober 1, 2024
 

Every UV-C disinfection system consists of one or more high-intensity ultraviolet lamps, integrated into a structure designed to ensure correct installation for each specific application.

These systems do not require complex maintenance: routine surface cleaning and, most importantly, the periodic replacement of UV-C lamps are generally sufficient.

Why UV-C lamps need to be replaced

The amount of germicidal radiation emitted by a UV-C lamp gradually decreases during use, eventually reaching exhaustion after a certain number of operating hours.
Under ideal conditions, a UV-C lamp reaches the end of its useful life after approximately 18,000 hours of continuous operation.
Beyond this limit, the emission decay exceeds 30% compared to its initial value, dropping below the minimum threshold required to ensure the effectiveness of any UV-C system.

Factors that influence lamp lifespan

It is important to note that the useful life of a UV-C lamp can be further reduced by several environmental or technical factors, such as:

  • non-optimal operating temperature

  • general environmental conditions at the installation site

  • electrical peaks or transient currents

switching stress, which causes an additional reduction of approximately one hour of life for each ON/OFF cycle
 

Minimum UV-C emission levels required

The recommended minimum emission level needed to guarantee the effectiveness of a UV-C system varies depending on the application:

  • Less critical applications
    (coil treatment, cold rooms, systems with lamps operating continuously, etc.):
    minimum recommended emission ≥ 70% of the initial value.

  • Critical applications
    (on-the-fly air treatment, medical environments, food production, pharmaceutical processes, water treatment, livestock facilities, etc.):
    minimum recommended emission ≥ 85% of the initial value.

Integrated hour counter

Some UV-C systems are equipped with an hour counter that records total operating hours and also considers additional decay factors.
When the lamp reaches the estimated end of its useful life, the system automatically generates an alert indicating that replacement is required.

When to replace UV-C lamps

To simplify maintenance planning, even without an hour counter or a detailed assessment of additional decay factors, it is recommended to:

  • replace lamps every 24 months in systems operating continuously

  • replace them every 12–15 months in systems that are switched on and off daily

The importance of original Light Progress spare lamps

To maintain the certified performance and effectiveness of Light Progress UV-C systems, it is essential to use original lamps. Using non-original replacements:

  • may damage the UV-C system

  • may not guarantee the expected disinfection level

  • may significantly reduce the lamp’s lifespan

Original Light Progress lamps can also be equipped with the special UVLON protective coating, which enhances safety in the event of accidental breakage.

Where to purchase replacement lamps

Detailed instructions for correct lamp replacement are provided in the user and maintenance manual supplied with each Light Progress UV-C system.

Replacement lamps are available through our network of authorized distributors, or can be purchased directly from our website for deliveries within the EU: https://lightprogress-shop.com

F.A.Q.

Ultraviolet rays are electromagnetic waves which are part of light. Electromagnetic waves are divided into three main wavelength bands, expressed in nanometers, nm: Ultraviolet rays (UV) 100-400 nm Visible rays (light) 400-700 nm Infrared rays (IR) 700-800,000 nm UV rays are in turn identified in three bands:

  • UV-A (315-400 nm) with tanning properties;
  • UV-B (280-315 nm) con proprietà terapeutiche e di sintesi della vitamina "D";
  • UV-C (100-280 nm) with germicidal properties.

UV-C rays (100-280 nm) have a strong germicidal effect and reach their maximum efficacy at the 265 nm wavelength. The germicidal effect of UV-C radiation covers bacteria, viruses, spores, fungi, moulds and mites; this is mainly due to the destructive effect of the UV-C rays on their DNA, which damage their reproductive system and prevent them from replicating.

Bacteria, Viruses, Spores, Fungi, Mould, and Mites are all sensitive to, and can therefore be eliminated with, UV-C light. Mircrobes cannot acquire resistance to UV-C light, unlike that which occurs using chemical disinfectants and antibiotics. UV rays are ecological. Polluting the environment is inevitable using normal disinfectants. Directly inhaling the vapours, or swallowing food products contaminated by any contact with said chemical disinfectants, can also give rise to a number of serious risks. In cases where chemical disinfectants cannot be eliminated (food, pharmaceutical, healthcare industries, etc.), using ultraviolet rays for disinfection allows a reduction in their use, with considerable economic savings and greater care for the environment, while maintaining and almost always improving the level of disinfection. UV-C light devices can be installed in environments and on machinery and be programmed to maintain the same level of disinfection day and night, guaranteeing ideal hygiene conditions, without highs and lows. On the contrary, chemical disinfectants are effective only during their actual use. Using LIGHT PROGRESS equipped luminaires, operating costs are negligible; it could be said that “LIGHT PROGRESS” UV-C systems do not require maintenance except for the normal replacement of the lamps. The cost/benefit ratio is considered excellent; the devices are both powerful and long-lasting. Hence the elimination of germs using UV-C technology is low-cost and highly effective compared to (or in combination with) other systems.

UV-C really does work when applied correctly and with the necessary precautions. The difference between a quality project and an unsuccessful application is in-depth knowledge and experience gained over time. Since 1987, Light Progress has been carrying out successful projects all over the world and has acquired a clientele of major companies in all sectors that require verified hygienic conditions to produce quality products and services.